WhatsApp:+86 13271562251 Email: halnn@halnn-group.com
Current Position: HOME
PCD Inserts
Introduction

Description: PCD Inserts

Component Materials: Reinforced plastic, Wood, Aluminum alloy, Copper alloy, Tungsten Carbide, Graphite, Metal matrix composites, Composite, Carbon Finber, Carbide / Cemented Carbide Roller

Whether customized: can be customized

Whatsapp +8613271562251  

Emailhalnn@halnn-group.com



LEADING POSITION We're in the leading position, is the well-known brand in superhard materials and application in China.
SITUABLE SOLUTION Provide tailored service in superhard material and tools field, devote to offer comprehensive solution to global customers.
MASS STOCK There is Large stock for standard tools, noted for our quality any service in Chinese high-end market.
BEST COOPERATION We had prepared the distributorship and service center in the global key markets, is opening to welcome any cooperation for discussion.
Parameters

1. PCD Grade and Application

Grade

Granularity (μm)

CharacteristicsApplicationMicrostructure
CDW850SubmicronUltra-fine grain structure, strong edge sharpness and edge durabilityHigh precision machining, mirror surface machining, suite for aluminum alloy that required high on the chipping performance, mainly used for machining Ti alloy and other compositespcd insert tools(图31)
CDW0022μmHigh cobalt content, Good electrical machine performance, excellent toughness, Good roughness machining, more convinent for complec tool processingMainly used for engrave milling cutter and thread cutting tool, and also cutting tools for wear-resistant parts, used in woodworking saws, particleboard and the tools for machining silicon aluminum alloypcd insert tools(图32)
CDW0055μmExcellent electric spark and machinability, good toughness, wear resistance and edge qualityIt suits for good surface quality processing, mainly used for machining PMMA, Silicion alloy and metal  cell phone shell outlin and used in the wood cutting tools, saws industrypcd insert tools(图33)
CDW01010μmUniversal PCD Grade, good toughness and high abrasive resisitanceSuit for single tool for rough machining, especially for wood molding, medium and low silicon aluminum alloy parts (such as piston).pcd insert tools(图34)
CDW02525μmHigh wear resistance and edge qualitySuit for high Silicion Aluminum alloy, MMC, Tungsten carbide and ceramic, graphite,wear resistant parts,  mainly used in wood Wood finishing insert and sawspcd insert tools(图35)
CDW3022~30μmMixed 2μm and 25μm,good wear resistance and edge quality and edges strengthIt mainly used for machining MMC, high Silicion Aluminum calloy, high strength cast iron and other application.pcd insert tools(图36)

2.Halnn recommend cutting condition

Component MaterialsRecommend PCD GradeVc(m/min)Fr(mm/r)ap(mm)
Aluminum alloy 4-8%SiCDW010CDW302CDW005CDW850100-50000.03-0.50.1-3.0
Aluminum alloy 9-13%SiCDW010CDW302
CDW850100-30000.03-0.50.1-3.0
Aluminum alloy >13%SiCDW010CDW302CDW025CDW850100-25000.03-0.40.1-2.5
Copper alloyCDW010CDW302CDW025CDW850100-10000.03-0.30.1-3.0
Titanium alloyCDW850CDW005

100-2000.05-0.20.1-2.0
Tungsten Carbide Co < 16%CDW302CDW025CDW010
15-400.1-0.250.1-1.0
Tungsten Carbide Co > 16%

CDW302

CDW025

CDW010


10-30

0.03-0.1

0.05-0.3

Wood

CDW010

CDW302

CDW005

CDW002

100-4000

0.1-0.4

0.1-3.0

Graphite

CDW302

CDW025

CDW010


100-600

0.1-0.5

0.05-2.0

Metal matrix Composites

CDW302

CDW025

CDW010


300-600

0.1-0.4

0.2-1.5

Composites(Carbon Fiber)

CDW302

CDW025

CDW010


200-2000

0.05-0.3

0.1-3.0

Application

Application Industry

1-200Q115240b62.jpg

Standing stock of standard PCD Inserts;PCD Inserts Specifications Accept customization:

Special PCD Inserts

1-200Q1113945502.jpg

1-200Q11140462B.jpg

1-200Q1114244525.jpg

1-200Q1114253I7.jpg

RCMX

PCD Notching tools

PCD Notching tools

PCD Notching tools

1-200Q111493a16.jpg

1-200Q111494CD.jpg

 1-200Q1114953H5.jpg

1-200Q1115001164.jpg

CCGW

TPGN-HS

TCGW

TPGN

1-200Q1115143b7.jpg

1-200Q111502U37.jpg

1-200Q1115036224.jpg

1-200Q111504OO.jpg

PCD Chipbreaker inserts

PCD Chipbreaker inserts

PCD Chipbreaker inserts

PCD Chipbreaker inserts

Product Line
CBN Tools
Learn more+ Contact us
PCD Tools
Learn more+ Contact us
Ceramic Inserts
Learn more+ Contact us
Special Tools
Learn more+ Contact us
diamond wheel
Learn more+ Contact us
Solusion
Special tools for composite materials

Mode:Milling,Drilling,Reaming
Type:PCD tools,Carbide coated tools
Application:Aerospace field

CBN Tools for Turning Hardened Steel

Mode:CBN tools
Type:Solid CBN Insert,PCBN Insert
Application:hardened steel

CBN Inserts for Brake Disc/Drum

Mode:CBN Inserts
Type:BN-S300,BN-S30
Application:Brake Disc/Drum

Tool solutions for wind power bearings

Mode:
Type:
Application:

Get An Instant Quotation
* Name:
Product:
* Email: